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Common Problems And Solutions For Stamping Dies
Die stamping is a cold forming process that takes a strip of metal, also called a blank or tool steel, and cuts and shapes it using a single or series of dies to create a desired shape or profile. The force that is applied to the blank modifies and changes its geometry, which creates stress that ...
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What Affects The Cooling Efficiency Of The Mold?
In plastic injection molding, cooling time usually takes up at least two-thirds of the entire molding cycle. If the cooling time could be reduced effectively, the overall production efficiency can be greatly enhanced. Traditionally speaking, most of the cooling channels are designed and built by ...
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Elements Of An Aluminum Extrusion Die Design
The aluminum extrusion process can be used to produce a wide range of shapes. You may be most familiar with standard shapes such as angles, channels, and tubes — all of which are commonly available from extruders and distributors. However, the flexibility of the extrusion process gives product de...
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How To Solve The Defect In The Product Gate Area?
An injection molding gate is a designed opening, usually small, that controls molten plastics flow into the mold cavity. There are various injection molding gate types, and using the right molding gate ensures the success of your injection molded parts. An injection molding gate design helps comp...
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How To Install The Stamping Die?
Stamping dies are the tools that shape and cut sheet metal parts. They are commonly developed using computer-aided design (CAD) software and analytical programs to create and prove-out highly accurate, unambiguous designs. These designs are then translated into stamping dies by skilled craftsmen,...
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How To Improve The Mold Trial Success Rate?
Mold trial is the last process before deliver the molds to customer or start to produce plastic parts. When a new injection mold manufacturing is completely that need to trial the mold to check the samples feature, appearance, function, or any special tolerance if needs to be verified during the ...
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What Is Blow Molding?
Blow molding is a molding process used in the manufacturing industry to create hollow objects made of plastic. Like other molding processes, it involves the use of heated, liquid material that’s forced into a mold cavity under pressure. Blow molding is a special type of molding process, however, ...
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How To Design An Injection Mold Cooling System?
Injection molding cooling systems are the heart of the mold and very important for the entire injection molding process. An efficient cooling system plays a decisive role in optimizing the cooling time of injection molds and the entire production process. To ensure that the minimum cooling times ...
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MODIFY AN INJECTION MOLD OR BUILD A NEW MOLD: WHICH IS BEST?
Injection molding is the most popular mass production method when creating large volumes of identical plastic parts — and for good reason. While you may need to invest a significant amount of money upfront to manufacture injection mold tooling, your price per unit will be extremely low if you pro...
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What Is An Aluminum Extrusion Die?
An Aluminum Extrusion Die is a solid or hollow metal. Its main uses include stamping or cutting aluminum extrusion shapes, embossing, drawing wires, pressing, and more. The aluminum extrusion die that we manufacture can produce anything from simple to complex shapes and can be used in the formati...
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How Does Mold Temperature Affect Molded Parts?
Mold temperature in injection molding refers to the surface temperature of the mold cavity in contact with the plastic parts during the process. The injection mold temperature has an obvious influence on the appearance, dimensional accuracy, and properties of the plastic molded parts. It also inf...
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How To Solve The Exhaust Problem
The exhaust of injection mold is an important problem in mold design, especially in injection molding, the exhaust requirements of injection mold are more strict. (1) Source of gas in injection mold :1) Air in the gating system and mold cavity. 2) Some raw materials contain water that has not bee...
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